Instructor:
Cecil Bozarth , PhD
North Carolina State University
Author of "Introduction to Operations and Supply Chain Management," 2nd edition, Pearson, Prentice-Hall
SECTION Index
2. Demand and Supply Management
3. Execution
4. Analysis -
a. Exception Management
Collaborative Planning, Forecasting and Replenishment (CPFR): A Tutorial
CPFR Model: 4. Analysis - Exception Management
CPFR Analysis
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Monitor planning and execution activities for exception conditions.
Aggregate results, and calculate key performance metrics.
Share insights and adjust plans for continuously improved results.
- Exception management
- Active monitoring for pre-defined “out-of-bounds” conditions
- Performance assessment
- Calculation of key metrics to evaluate achievement of business goals, uncover trends, or develop alternative strategies
Exception Management Overview
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- Exceptions need to be handled in both sales forecasts and order forecasts.
- The exception criteria are agreed to in the collaboration arrangement.
- Sales and order forecast exceptions are resolved by querying shared data, email, telephone conversations, meetings, and so on, and submitting any resulting changes to the appropriate forecast.
Identify forecast exceptions
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Identify the exceptions
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1. Retrieve exception criteria
- Retrieve the sales/order forecast exception criteria (e.g., retail in stock percent or measures such as forecast accuracy)
2. Identify changes/updates
- Identify seller or buyer changes or updates to the joint business plan (e.g., a change in the number of stores)
3. Compare item values against exception criteria
- Compare each item’s value for the selected criteria to the constraint value (e.g., store in-stock for item X is 83% versus the criteria value of 90%
4. Identify exception items
- Identify items as exception items if their values fall outside the constraints
Resolve the exceptions
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1. Retrieve exception items and decision support data
- Data elements are defined in the collaboration arrangement and include both time series data (e.g., historical sales) and non-time-series (e.g., in-stock percent) data.
2. Select desired exception criteria/values
- Ex., “all items with a store in-stock percent less than 90 percent”
3. Research exceptions
- Use the shared-event calendar and supporting information to look for cause
4. Heighten collaboration
- If research does not yield satisfactory forecast changes or resolve the exception, then either partner can heighten the collaboration
5. Submit changes to sales/order forecast
- If research changes the forecast and/or resolves the exception, submit the change to the sales/order forecast
Exception Management Output
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- List of exceptions in the sales and order forecasts.
- Resolution of identified exceptions.
- Adjusted forecast.




